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86400200-A 03/09/15Commodore DuoCarpet ExtractorOperating Instructions (ENG)MODELS:COMDU10086120COMXDU10086140COMDUX10086160COMXDUX10086180 From S

10Notes86400200 Operators Manual - Commodore Duo

11OperationsTechnical Specifications - BasicITEM DIMENSION/CAPACITYNominal Power 1260 WRated Voltage 36 Volts DCRated Amperage 35 amps Batteries 3 X1

12OperationsTechnical Specifications- DeluxeITEM DIMENSION/CAPACITYNominal Power 1926 WRated Voltage 36 Volts DCRated Amperage 54 amps Batteries 3 X1

13OperationsTechnical SpecificationsSPECIAL NOTES:The sound pressure level at the operator's ear was measured to be 69.5dBA. This was a near fiel

14OperationsHow This Machine WorksThe Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor intended for commercial use.

15OperationsComponents1. Control Panel-Drive/Scrub2. Front Cover3. Solution Tank4. Recovery Tank5. Solution Fill Cover6. Recovery Dome7. Scrub Deck8.

16OperationsDrive Controls1. Key Switch2. Reverse Switch3. Throttle Switches4. Speed Control Knob5. Battery Discharge Indicator6. Hour Meter7. E-Stop

17Operations1. Key SwitchControls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate

18OperationsScrub Controls1. Solution Pump Switch2. Solution Pump Indicator3. Function Switch86400200 Operators Manual - Commodore Duo123

19Operations1. Solution Pump SwitchControls power to the spray pump.If the throttle is in neutral, or reverse control button is in reverse position, t

Warranty RegistrationThank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow u

20OperationsScrub Deck Rotary Switch (Deluxe)Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution

21OperationsMachine OperationPre-Run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost tim

22OperationsFilling Solution Tank FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.1. Turn the

23OperationsTo Begin ScrubbingWhen operating the machine around people, pay close attention for unexpected movement. Use extra caution around children

24OperationsEmptying And Cleaning Solution Tank1. Park the machine next to a floor drain. Drain hose is at the rear of the machine.2. Turn the machine

25Notes86400200 Operators Manual - Commodore Duo

26MaintenanceService ScheduleMaintenanceBefore Each Work PeriodAfter Each Work Period50 HRS 100HRS 200HRSCheck water level of batteries aftercharging;

27Maintenance1. Battery Connector2. Battery Connector3. Batteries4. Prop Rod and Catch5. "Y" Tube6a. Recovery Hose - Basic6b. Recovery Hose

28MaintenanceBatteries (Wet Cell Only)The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them o

29MaintenanceNOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not

3Table of ContentsMachine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2Overview. . . . . . . . . . . . . . . . . . . . . . . . . . .

30Maintenance5. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging

31MaintenanceScrub Deck1. Scrub deck lift actuator2. Scrub brush motor3. Scrub brushes4. Retaining clip86400200 Operators Manual - Commodore Duo1243

32MaintenanceScrub HeadThe dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile

33MaintenanceScrub MotorDo not use a pressure washer to clean around the brush motors. Use tap pressure only.N’utilisez pas de nettoyeur haute pressio

34MaintenanceActuator Scrub Deck Removal/Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine.1. Low

35MaintenanceCircuit Protection1. Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit

36MaintenanceSolution Strainer & Pump-Basic 1. Pump2. Solution Strainer3. Solenoid Valves4. Jets- Interim5. Jets-Extraction86400200 Operators Manu

37MaintenanceSolution StrainerThe solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, sole

38MaintenanceSolution Strainer & Pump-Deluxe 1. Pump2. Solution Strainer3. Solenoid Valves4. Jets-Interim5. Jets-Extraction6. A-B Chemical Valve7.

39MaintenancePumpThe pump is located on underside of the recovery tank. The pump delivers solution from the tank to the scrub deck.To repair or replac

4How To Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Operations• Maintenance• Suggested Spare Parts Lis

40MaintenanceA-B Chemical Pump & Chemical Pump1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical

41MaintenanceDrive Assembly1. Drive Assembly2. Grease Points3. Drive Motor86400200 Operators Manual - Commodore Duo1232

42MaintenanceDrive AssemblyDrive Motor Carbon Brush ReplacementDo not use a pressure washer to clean around the motors. Use tap pressure only.N’utilis

43MaintenanceVacuum1. Vacuum Shoes2. Vacuum Glides3. Vacuum Shoe Retainer Knobs4. "Y" Tube5. Float Ball And Screen6. Vacuum Motor86400200 Op

44MaintenanceVacuum ShoesThe dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimize

45MaintenanceTo Repair Or Replace Vacuum Motor(s)1. Remove the front cover, drain the recovery tank.2. Raise the recovery tank and safely engage the p

46MaintenanceTransporting MachinePushing MachineThe machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damag

47MaintenanceMachine TroubleshootingPROBLEM CAUSE SOLUTIONNo power to machineBattery disconnected Check all battery cable connectionsBattery cables co

48Suggested Spare Parts86230680 BRUSH, EXTRACTOR86199840, FLOAT SCREEN CAGE ASM86013200, JET, MINI PROMAX 1100486012550, JET, PROMAX 1100186004570, J

49Notes86400200 Operators Manual - Commodore Duo

5SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using this machine, basic precautionmust always be followed, including the following:READ ALL INSTRUCTIONS BE

6SafetyMESURES DE SÉCURITÉ IMPORTANTES Lors de l’utilisation d’un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de

7SafetyHazard Intensity LevelThe following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard

8SafetyLes symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGERIl existe

9SafetySafety LabelsThese drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replac